Inferno: The USS Forrestal Fire, July 29, 1967
The fire raged for hours. A chain reaction of at least nine massive explosions sent aircraft flying, ruptured deck plating, and blew men overboard. Aviation bombs cooked off with unimaginable violence, hurling fragments through steel bulkheads.
August 14, 2026
Trial by Fire: The USS Forrestal Disaster of July 29,
1967
On the morning of July 29, 1967, USS Forrestal was doing
exactly what she had been designed to do. The Navy’s first true postwar
“supercarrier” was steaming on Yankee Station off Vietnam with her flight deck
crowded with aircraft being fueled, armed and prepared for another strike
against North Vietnam. F-4B Phantoms and A-4E Skyhawks sat wingtip to wingtip
across the aft deck, engines were coming to life, ordnance crews were
completing last-minute work and pilots were strapped into cockpits waiting for
an 11:00 a.m. launch. Forrestal had arrived on station only four days earlier,
and her air wing had already flown more than 150 combat sorties without losing
an aircraft. At approximately 10:53 that morning, a single 5-inch Zuni rocket
accidentally fired from an F-4B and crossed roughly 100 feet of crowded flight
deck. Within minutes, one of the most powerful warships in the world had become
a burning battlefield, and by the time the disaster was over, 134 men were
dead, 161 were injured, 21 aircraft had been destroyed and another 40 damaged.
The fire aboard Forrestal has sometimes been reduced to a
simple story about an accidental rocket launch. That explanation is technically
correct but misses almost everything important about why the accident became so
catastrophic. The rocket started the fire, but a chain of decisions, hurried
wartime procedures, aging ammunition, crowded aircraft, enormous quantities of
jet fuel, weaknesses in firefighting preparation and sheer bad luck transformed
a serious flight-deck accident into a disaster. Just as important is what
happened after the explosions began. Sailors who had been cooks, mechanics,
technicians, aviation ordnancemen and deckhands only moments earlier suddenly
became firefighters and rescuers. Many entered smoke-filled compartments
knowing men were trapped below them, while others remained on a flight deck
where bombs and missiles were still exploding. The ship survived because her
crew kept fighting long after the original trained flight-deck firefighting
teams had been virtually wiped out
The ship called Forrestal
USS Forrestal, CVA-59, was itself a major step in the
development of the modern American aircraft carrier. Laid down at Newport News
in 1952, launched in December 1954 and commissioned on October 1, 1955, she was
widely described by the Navy as its first supercarrier. Her enormous flight
deck, angled landing area, powerful catapults and large air group were designed
around the rapidly increasing size, speed and weight of jet aircraft. She
represented the transition from the modified World War II carrier designs of
the early Cold War to the gigantic carrier platforms that eventually led to
Enterprise and the Nimitz class.
By 1967, Forrestal had spent most of her career with the
Atlantic Fleet and Sixth Fleet rather than in the Pacific. Her Vietnam
deployment was therefore something of a proving ground. She departed Norfolk in
June and reached Yankee Station on July 25. Captain John K. Beling and his crew
were eager to demonstrate that an Atlantic Fleet carrier could maintain the
same demanding combat rhythm that Pacific Fleet carriers had already
established during years of operations off Vietnam. During Forrestal’s first four
days of strikes, her aircraft flew more than 150 missions against North Vietnam
without losing a plane. That success contributed to a tremendous sense of
momentum aboard the ship, but it also placed the crew inside the relentless
launch-recover-rearm cycle of wartime carrier aviation.
A carrier flight deck during combat operations is dangerous
before anything goes wrong. Aircraft are packed close together because every
foot of deck space matters. Jets contain hundreds of gallons of fuel. Bombs,
rockets and missiles are attached to wings and racks while engines run nearby.
Aircraft arriving from one strike have to be moved, refueled and serviced while
another group is being positioned for launch. Procedures exist to separate
ignition sources from explosives and to prevent weapons from being accidentally
armed, but the pressure to launch aircraft rapidly creates a constant
temptation to perform certain steps early. On Forrestal, several of those
compromises were about to intersect.
The bombs nobody wanted
The conditions aboard Forrestal were made considerably more
dangerous by the ammunition shortage affecting naval aviation in Southeast
Asia. The ship needed bombs for the tempo of operations being demanded of her,
and shortly before the disaster she received a shipment that included 16 old
AN-M65A1 1,000-pound bombs. These were not modern Mk 80-series weapons
manufactured for the current war. They had been made in 1953 and had reportedly
spent years stored under tropical conditions on Guam or Okinawa. The weapons
were filled with Composition B explosive and had relatively thin bomb casings
compared with newer bombs.
The condition of some of those weapons alarmed Forrestal’s
ordnance personnel. Norfolk Naval Shipyard’s later historical account records
that ordnance handlers were concerned enough about leaking paraffin
phlegmatizing material to recommend that the old bombs be disposed of rather
than placed in the ship’s magazines. Captain Beling reluctantly accepted the
weapons because the air wing needed ordnance to continue combat operations, but
the old bombs were kept on the flight deck rather than stored below. That
decision unintentionally prevented an even greater disaster. Had deteriorated
bombs detonated inside a magazine deep within the ship, the resulting damage
might have threatened Forrestal’s survival in a completely different way.
For the strike scheduled on the morning of July 29,
approximately 80 bombs containing roughly 24½ tons of explosives had been
loaded aboard 15 attack aircraft. Sixteen of the bombs were the old 1,000-pound
AN-M65A1 weapons. Modern Mk 80-series bombs aboard the ship had heavier cases
and considerably better resistance to fire, while the older Composition B
weapons could become dangerously sensitive after prolonged exposure to heat.
The difference would become a matter of seconds once the fire began.
The rocket
At approximately 10:50 a.m., more than 20 aircraft were
crowded onto Forrestal’s aft flight deck, with nearly 20 more positioned
elsewhere on the ship. Pilots and deck crews were making final preparations for
the 11:00 launch when an electrical problem occurred aboard F-4B Phantom II
aircraft No. 110 of Fighter Squadron 11. The aircraft carried LAU-10 pods
containing 5-inch Zuni rockets. When the Phantom’s electrical power was
transferred from external power to the aircraft’s own system, a transient
electrical surge reached one of the rockets.
Two safety measures were supposed to make that impossible.
The electrical “pigtail” connecting the launcher to the aircraft was not
normally supposed to be connected until late in launch preparation, and a
mechanical safety pin prevented the launcher from firing. Under the high tempo
of combat flight operations, however, procedures had evolved that sometimes
allowed pigtails to be connected and safety pins removed earlier to speed the
launch sequence. The investigation concluded that the combination left the
launcher vulnerable to the electrical spike generated when the Phantom switched
power sources. The rocket motor ignited while the aircraft was sitting on the
deck.
The Zuni streaked approximately 100 feet across Forrestal’s
flight deck and struck the external fuel tank of A-4E Skyhawk No. 405, piloted
by Lieutenant Commander Fred D. White of VA-46. This detail is worth
emphasizing because a persistent story claims that the rocket struck John
McCain’s aircraft and that McCain somehow caused the fire with his own engine.
The Navy’s investigative report identified White’s A-4 No. 405 as the aircraft
struck by the rocket and found no responsibility on McCain’s part. McCain’s
A-4, No. 416, was parked immediately nearby and was quickly surrounded by the
resulting fire.
The Zuni’s warhead did not detonate. It did not need to. The
impact ruptured White’s external fuel tank, releasing hundreds of gallons of
JP-5 across the deck. Burning rocket propellant ignited the fuel, and flames
spread immediately beneath the closely packed aircraft. Aircraft farther down
the deck contained additional fuel, bombs, rockets and missiles, giving the
growing fire an almost continuous path from one loaded jet to another.
Ninety-four seconds
The initial fire was terrible, but the Navy later concluded
that it probably could have been controlled if the crew had been given several
more minutes before major ordnance began exploding. Instead, at least one old
AN-M65 bomb fell from the burning A-4 area onto the flight deck. Its thin
casing was directly exposed to burning jet fuel.
Chief Aviation Boatswain’s Mate Gerald W. Farrier led Damage
Control Team No. 8, the flight-deck crash and firefighting team responsible for
responding to exactly this kind of emergency. Farrier reached the burning
aircraft and began applying a handheld extinguisher directly around the bomb.
Based on the behavior expected from modern ordnance, the firefighters believed
they had roughly ten minutes before a bomb casing exposed to fire might fail.
They did not know that the old Composition B weapon in front of them was
capable of detonating far sooner.
The bomb exploded approximately 94 seconds after the fire
began. Farrier and most of the professionally trained firefighters closest to
the weapon were killed or terribly wounded. Aviation Boatswain’s Mate Third
Class Gary Shaver, who survived the blast, later recalled working near Farrier
when the explosion struck, blowing him through the air and hitting him with
fragments. The detonation did more than kill the men best prepared to fight the
fire. It tore open the flight deck, showered nearby aircraft and personnel with
fragments and spread the burning fuel even farther.
Only nine seconds later, another bomb exploded. Within
approximately five minutes, Forrestal’s aft flight deck was rocked by seven
additional major explosions involving 1,000-pound bombs, while smaller
detonations from rockets, missiles, ammunition and other ordnance became almost
impossible to count. The blasts ruptured aircraft tanks and fuel cells until an
estimated 40,000 gallons of jet fuel were feeding the fire.
The difference between the old bombs and the newer ordnance was stark. Seven of the old AN-M65 weapons detonated violently in high-order explosions. Of the 64 modern bombs prepared for the strike, only two detonated high order and another two low order; many of the others burned, melted or were pushed overboard before they could explode. Navy investigators estimated that firefighters might have contained the original fuel fire within roughly three minutes. The old bomb detonated at 94 seconds, taking away that opportunity.
Men trapped in airplanes
When the fuel first spread beneath the Skyhawks, pilots were
strapped into aircraft containing live ordnance. There was no orderly
evacuation. Some climbed from cockpits and jumped onto the deck. Others crossed
burning areas or slid down parts of their aircraft because normal access routes
were blocked by fire.
Lieutenant Commander David Dollarhide was seated in A-4E No.
417 near John McCain and Fred White. He later described seeing fire racing aft
through the row of aircraft and sailors already burning on the flight deck.
When he climbed from his Skyhawk, he caught his feet on the canopy rail, fell
heavily to the deck and broke his hip and elbow. Another sailor helped him move
away from the aircraft as the fire continued growing around them.
McCain escaped from his nearby A-4 as flames surrounded the
aircraft. He got clear before the major bomb explosions began and then
attempted to help another pilot. He suffered shrapnel wounds during the
disaster but survived. Less than three months later, on October 26, 1967,
McCain would be shot down over Hanoi and begin more than five years as a
prisoner of war. The Forrestal fire was therefore only the first of two
extraordinary events he survived in the span of several months.
Fred White did not survive. Nor did many of the deck
personnel working around his aircraft. The tragedy of the first major
detonation was that it occurred in the exact area where men had instinctively
rushed toward the emergency. The sailors closest to the fire were not standing
around watching it burn; they were the people attempting to extinguish it, free
trapped pilots, move equipment and prevent the fire from reaching additional
aircraft.

The flight deck becomes a battlefield
The explosions punched multiple openings through Forrestal’s
armored flight deck. Burning and unburned fuel, firefighting water and foam
poured through those holes into spaces below. Instead of remaining a fire on
top of the carrier, the disaster began moving downward into the ship.
This transformed the emergency. Firefighters on the flight
deck had space to move and at least some visibility. Below decks, sailors
encountered darkness, smoke, toxic fumes, heat and narrow passageways. Water
flowing downward carried flaming fuel with it because JP-5 floated across the
surface. Men trying to attack the fire with water could therefore
unintentionally spread burning fuel into additional compartments.
The trained flight-deck firefighting teams had been
devastated by the first explosions, so men from throughout the ship rushed in
to replace them. One of the investigation’s most important findings was that
bravery was not the problem. Forrestal’s crew displayed extraordinary courage,
but firefighting knowledge varied dramatically between sailors. Some understood
that foam had to be used to smother a fuel fire, while others instinctively
attacked flames with seawater. Streams from different hoses could interfere
with one another, and water could wash away foam blankets that other teams had
already laid down.
The distinction cost lives, but blaming individual sailors
misses the point. The Navy had treated sophisticated firefighting largely as
the responsibility of specialized damage-control personnel. When those
specialists were killed, hundreds of ordinary sailors were left facing a
catastrophic carrier fire that exceeded anything most of them had been trained
to handle. One of Forrestal’s most important legacies would be the recognition
that every sailor aboard a warship needed meaningful firefighting training
because a major casualty could kill the specialists first.
Below decks
The worst part of the disaster was not necessarily what
could be seen in the famous flight-deck film. Fifty of the men who died were
asleep in their racks when the fire reached the compartments below, while only
28 of the dead had been on the flight deck itself. Burning fuel, heat and toxic
smoke penetrated berthing spaces where sailors had little warning and sometimes
no clear escape route.
Explosions distorted hatches and bulkheads. Electrical power
was lost in damaged areas. Visibility disappeared. Sailors crawled through
smoke trying to locate trapped shipmates while others carried wounded men
upward. Some compartments became impossible to enter without breathing
equipment, while fires continued burning overhead and additional fuel and water
poured through the damaged decks.
The flight-deck fire was largely contained within about an
hour, but fires below continued until approximately 4:00 a.m. on July 30. In
other words, Forrestal’s crew fought the ship for more than seventeen hours
after a rocket had crossed the deck in a fraction of a second.
Nearby ships moved to assist. The destroyer USS Rupertus
came alongside Forrestal and directed streams of water onto the burning
carrier, while helicopters evacuated badly injured sailors to other ships,
including USS Oriskany. Official Navy photographs show wounded men being
carried into helicopters even as Forrestal remained wrapped in smoke.
The casualty list
When the final accounting was completed, 134 sailors and
aviators had been killed and 161 seriously injured. Many more suffered lesser
burns, cuts, smoke inhalation and other injuries that were not included in the
formal serious-injury total. The Navy considers the Forrestal fire the
second-worst loss of life aboard a U.S. Navy ship since the end of World War
II.
Twenty-one of Forrestal’s 73 aircraft were destroyed and
another 40 damaged. The ship itself suffered catastrophic damage across roughly
the after 200 feet of its flight and hangar decks. At least a dozen aft
berthing compartments were heavily affected, all four of the carrier’s 5-inch
gun mounts were destroyed, and damage extended forward beyond the obvious
burned area. Investigators found effects running from the ship’s mainmast high
above the island down to damage near or below the waterline around the port
rudder.
The financial loss exceeded $130 million in 1967 dollars.
Naval Safety Command breaks that figure down to approximately $72 million to
repair Forrestal herself, $44.5 million for destroyed aircraft, around $10
million for damaged aircraft, almost $2 million in lost ordnance and more than
$3 million in destroyed equipment and supplies. The numbers are staggering, but
they still do not capture what the carrier looked like afterward. The aft deck
was burned black, aircraft had been reduced to twisted skeletons, large
sections of internal spaces were gutted and temporary patches covered blast
damage through the armored flight deck.

Why Forrestal did not sink
There has sometimes been a tendency to describe the disaster
by saying that Forrestal nearly blew up, which is dramatic but imprecise. The
carrier did not come particularly close to a magazine detonation that would
have immediately destroyed the entire ship. What she did experience was an
extraordinarily severe topside and internal fire involving tens of thousands of
gallons of fuel and many tons of ammunition.
The decision to keep the suspect AN-M65 bombs out of the
magazines may have been critically important. Norfolk Naval Shipyard’s
historical review explicitly notes that had those deteriorated weapons
detonated inside one of Forrestal’s magazines, the carrier could have faced a
vastly more dangerous situation. Instead, most of the explosions occurred on
the flight deck, where energy and fragments could vent into the open air even
while they tore large holes downward into the ship.
The ship’s size and subdivision also mattered, but crew
action mattered more. Fires were isolated compartment by compartment. Fuel
sources were secured where possible. Explosives and aircraft that could still
be moved were pushed or jettisoned away from the flames. Wounded men were
evacuated while engineering spaces kept the carrier capable of maneuvering.
Forrestal was catastrophically damaged, but propulsion and the core of the ship
remained functional enough that she could leave the combat zone under her own
power.
Subic Bay: making the ship safe enough to cross an ocean
On August 1, Forrestal reached Naval Air Station Cubi Point
at Subic Bay in the Philippines. The purpose of the stop was not to restore her
to combat condition. The damage was far too extensive for that. The immediate
task was to recover remains, clear wreckage, restore basic systems and make the
ship safe enough for the long passage back to the United States.
Emergency repairs lasted roughly eight days. Workers patched
blast holes through the flight deck and repaired enough critical equipment that
the carrier could make the voyage home. The deck patches were sufficiently
substantial that Forrestal retained the ability to launch and recover aircraft
if an emergency required it during the transit. The burned aircraft and
wreckage were removed, temporary structural work was completed and the crew
continued searching damaged spaces for missing shipmates.
On August 11, Forrestal departed Subic Bay. Before leaving
the region entirely, she returned close enough to the war zone for the crew to
hold a memorial and drop a wreath into the sea for the men who had been killed.
She then began the long journey home. Forrestal reached Mayport, Florida, on
September 12 to disembark Florida-based air-wing personnel and aircraft before
continuing north to Norfolk, where more than 3,000 family members and friends
greeted the carrier on September 14.
Five days later, on September 19, she entered Norfolk Naval
Shipyard. The emergency patches that had carried her home were about to be
replaced by one of the largest carrier repair projects the shipyard had
undertaken in years.
Rebuilding the after end of a supercarrier
The extent of the repair work becomes clearer when looking
at what Norfolk Naval Shipyard actually had to remove. Forrestal first berthed
beneath the yard’s massive Hammerhead Crane, where the starboard aircraft
elevator was taken off the ship. She entered Dry Dock No. 8 on September 21 and
remained there until February 10, 1968. The elevator removal was necessary
because major structural areas below and around it had been damaged, and the
yard needed access to the carrier’s burned after sections.
The shipyard did not simply weld patches over the flight
deck. Burned, weakened and distorted steel had to be cut away. Internal
bulkheads and structural members required replacement. Electrical cable runs,
piping, ventilation, firefighting equipment, crew spaces, aviation support
systems and machinery damaged by heat, water and explosions had to be rebuilt
or renewed. Even systems that had survived the fire had to be inspected because
blast shock and heat could create damage invisible from outside.
One of the first major replacement pieces was a 42-ton
bulkhead installed using a specially designed strong-back spreader. Norfolk
Naval Shipyard later described that bulkhead as the first major structural
installation and a critical part of the entire repair sequence. Workers were
effectively rebuilding a large portion of the carrier’s afterbody around it.
Twelve railcars of high-strength HY-100 steel were brought
into the shipyard for the reconstruction. The use of HY-100 was significant
because the harder steel required different welding techniques from the HY-80
material with which many yard personnel had greater experience. More than 300
welders, including apprentices, worked around the clock after receiving
additional training for the new material. By October 20, one large shipment had
already brought the yard roughly 75 percent of the steel required for the
repairs.
By November, the shipyard estimated that approximately one
quarter of the work had been completed. The repair continued through the
winter, eventually moving from the great structural reconstruction toward
restoring the carrier as an operational aviation platform. That meant the
repair could not end when the holes were gone. The flight deck had to withstand
repeated arrested landings. Aircraft elevators had to safely move jets and
weapons. Catapults had to launch aircraft at enormous acceleration without failure.
Aviation fuel, electrical and fire-main systems had to be tested and certified
before pilots could be placed back on the deck.
Putting the flight deck back into service
By early April 1968, shipyard personnel were testing
Forrestal’s catapult systems. A wheeled test device was used to simulate the
load of an aircraft so that the rebuilt systems could be proven before manned
aircraft were launched. It was a small but important moment. Nine months
earlier, Forrestal’s flight deck had been packed with airplanes when one
accidental rocket turned it into an inferno. Now the repaired deck was being
deliberately and methodically returned to its original purpose.
Forrestal began post-repair sea trials in early April with
approximately 60 Norfolk Naval Shipyard personnel aboard. The full Norfolk
repair period ran from September 19, 1967, through April 8, 1968, a little more
than six and a half months of continuous work. In that time, the yard had
reconstructed major portions of the ship, repaired the aviation facilities,
restored damaged crew spaces and systems and returned a carrier that had looked
nearly destroyed in July to an operational fleet unit.
The direct repair of the carrier cost about $72 million.
That number does not include the destroyed aircraft, damaged aircraft, weapons
and other equipment lost in the fire. More important than the cost was that
Forrestal was not relegated to limited service afterward. She returned to the
fleet and continued operating for decades. The disaster that had ended her
first Vietnam combat deployment did not end the ship.
What the Navy changed
The Navy had experienced terrible carrier fires before
Forrestal. During World War II, carriers had survived gasoline fires, bomb
explosions and kamikaze impacts that produced many of the same problems. USS
Oriskany had suffered another devastating fire in October 1966 that killed 44
men. Some lessons had been learned, forgotten or unevenly applied, and
Forrestal forced the Navy to confront the problem on an institutional level.
One immediate lesson concerned ordnance. The old,
deteriorated AN-M65 bombs had behaved catastrophically in fire, while the
modern Mk 80-series weapons demonstrated considerably better resistance to
heating. The aging bombs were removed from the ammunition pipeline, and later
weapons incorporated improved protection intended to delay cook-off when
exposed to fire. The objective was to give firefighters minutes rather than
seconds.
The Zuni launcher procedures were also tightened. The
sequence of connecting electrical components and removing safety devices
received greater attention because Forrestal had demonstrated how seemingly
minor deviations made multiple independent safeguards useless at the same time.
One compromised safety measure might have been survivable. Two compromised
measures plus an electrical spike produced the launch that started everything.
The largest cultural change concerned firefighting. The Navy
could no longer assume that trained specialists would always be available to
deal with a fire. Chief Farrier and the men around him had been killed within
the first minutes, leaving the rest of the crew to fight a disaster for which
many had inadequate training. Mandatory firefighting education for sailors
expanded dramatically, and the Farrier Fire Fighting School at Norfolk was
named for Gerald Farrier. Changes were also made to flight-deck fire-suppression
systems and procedures for applying foam.
The importance of those lessons became tragically clear less
than two years later. On January 14, 1969, USS Enterprise suffered another
major flight-deck fire after heat from aircraft equipment ignited a Zuni
rocket. The resulting explosions killed 28 men and injured more than 300, but
the response was faster and the casualties considerably lower than Forrestal’s.
Naval Safety Command specifically credits lessons learned from Forrestal, along
with the absence of the unstable old bombs, with helping Enterprise contain its
fire more effectively.
The film every sailor eventually saw
One reason Forrestal’s disaster has remained so powerful
inside the Navy is that much of it was captured on film. Cameras intended to
record ordinary flight operations continued running as the Zuni crossed the
deck, flames erupted and the first explosions struck the firefighting crews.
The resulting footage became one of the most unsettling training films ever
shown to generations of sailors.
For years afterward, new sailors watched men on Forrestal
make decisions under conditions no classroom could reproduce. They watched some
hose teams apply water while others attempted to lay foam. They watched sailors
rush toward aircraft loaded with explosives. They watched the first bomb
detonate among the men trying to save the ship. The purpose was not to
criticize the dead. It was to make sure the next crew understood exactly why
procedures existed.
That may be Forrestal’s most important legacy. Nearly every
major safety rule aboard a warship was purchased by somebody discovering what
happened when the rule did not yet exist, had been forgotten or was ignored
under operational pressure.
The men behind the numbers
The number 134 appears so often in accounts of Forrestal
that it can become almost abstract. It was not abstract aboard the ship. Those
deaths left empty racks, missing members of work centers, squadron personnel
who never returned to ready rooms and friends whose bodies had to be recovered
from compartments where the fire had burned for hours.
Chief Gerald Farrier became one of the best-known casualties
because his actions were visible and because the Navy eventually placed his
name on its firefighting school. He was not performing some ceremonial act of
heroism. He was doing the job he had been trained to do, standing a few feet
from a burning 1,000-pound bomb with an extinguisher because he believed there
was still enough time to cool it and save the ship and the men around it. He
did not know that the bomb had far less time left than his training suggested.
The same is true of the hundreds of sailors who went into
the damaged spaces afterward. Many of the men fighting below decks were not
professional firefighters. They became firefighters because the ship was
burning and there was nowhere else to go. An aircraft carrier at sea cannot
dial a municipal fire department and evacuate everyone into the parking lot.
The crew either saves the ship or shares whatever happens to it.
Official photographs taken after the explosions show
exhausted sailors continuing to hold hoses over smoldering wreckage. Others
show injured men being lifted into helicopters while smoke still covers the
deck. Those images are perhaps a more accurate memorial to Forrestal than
photographs of the ship after reconstruction. They show the carrier at the
moment when its steel mattered less than the people trying to keep it alive.
A ship rebuilt, a Navy changed
USS Forrestal returned to service after approximately six
and a half months at Norfolk Naval Shipyard and continued an operational career
lasting well beyond Vietnam. What happened on July 29 did not destroy the
carrier, but it permanently changed her identity. Every later sailor walking
her repaired aft flight deck was standing on steel that had been installed
because other men had died there.
The physical repair was extraordinary. A burned and
shattered section roughly 200 feet long had to be reconstructed, major
bulkheads replaced, aviation facilities rebuilt, damaged systems renewed and
the carrier’s flight deck recertified to handle high-performance jet aircraft.
Hundreds of welders worked around the clock, thousands of tons of material and
equipment moved through the shipyard and $72 million was spent restoring the
vessel. Yet the more lasting repair was institutional. The Navy changed the way
it handled bombs, changed launcher procedures, improved fire-suppression
systems and made firefighting knowledge part of every sailor’s responsibility
rather than something expected only from a specialized team.
The fire began with a rocket that should never have
launched, but blaming the rocket alone hides the deeper lesson. Forrestal was a
system under wartime pressure. Shortages placed questionable bombs aboard the
carrier. Operational tempo encouraged shortcuts that defeated independent
safety devices. The first explosion killed many of the men best equipped to
respond. Confusion over firefighting techniques allowed water and fuel to move
through damaged spaces. None of those conditions by itself necessarily produces
134 dead. Together, they did.
That is why the Forrestal fire still matters nearly sixty
years later. It is a story about technology, ammunition and carrier design, but
more than anything it is a story about what happens when small compromises
accumulate inside an enormously complicated system. It is also the story of
what sailors did after that system failed around them. The first major bomb
exploded less than two minutes after the fire began, yet the crew continued
fighting until the fires below decks were finally extinguished the following
morning.
Forrestal survived because they did, and in many cases
because men who did not survive bought the rest of the crew enough time to save
the ship.
